Over the lifetime, a nozzle has to extrude several kilograms of plastic. Over time it´s very likely that your nozzle clogges. These jams or clogs are usually due to something inside the nozzle that is blocking the plastic from freely extruding. While this may be daunting the first time it happens, but we will walk through several easy troubleshooting steps that can be used to fix a jammed nozzle.
Cold Pull Method
A cold pull works best with slippery, soft materials – like Nylon filament.
Again, heat up your hotend to the working temperature of your Nylon or Polyamide filament, push it through the hotend as far as possible, ideally, until your previous material is cleaned out, which obviously is going to be somewhat hard if your nozzle is completely clogged. Then have the hotend cool down.
What we recommend is to set the hotend to 110, 120°C and just keep on pulling on the filament while the hotend is heating until the filament plops out in one piece. Then cut off the impure end of the filament, fully heat the hotend again and repeat the process until the pulled end of your filament comes out clean and you’ve restored good flow through the nozzle. Usually, two or three passes should be enough.
Nylon Filament about 1m (about 3 feet) Buy here >
Needle or wire method
For this method, you need an acupuncture or hypodermic needle, so that you can try to remove the blockage. Obviously, you’ll need a needle or wire that is small enough to fit into your nozzle bore, typically 0.4 mm.
We don’t recommend using a drill bit instead, because they break more easily than solid needles and worst of all, can permanently damage the nozzle if you are not careful.
Preheat the nozzle to your regular printing temperature for each material and start poking with the needle. Be careful not to burn yourself. The goal is to break the blockage so that it slips through the nozzle. The next time you push filament through the blockage will slip through the nozzle together with the filament.
You might have to go through the cycle a few times and push through a bit of filament by hand to check if you have managed to break up the blockage sufficiently. If this method does not work for you try the cold pull method.
Needle or wire which is thinner than the diameter of your nozzle.
Nozzle 0.4 mm / needle 0.3 mm or 0.35 mm